Thermal Oil Boiler
A thermal oil boiler is a heat transfer system that provides high temperature heat production and transfer at low pressure, safely and efficiently. It uses thermal oil, which can be heated to 300–320 °C at atmospheric pressure without losing its properties; in this way, corrosion and scale problems are avoided and maintenance costs are minimized. The boiler, which can operate with solid, liquid and gaseous fuel, maximizes efficiency when coupled with a rotary grate system and transforms production residues such as sawdust, pomace and shell into economical fuel. The system, which can be produced horizontally/vertically and in any capacity, is manufactured from materials that comply with TSE standards.
Thermal Oil Boiler
A thermal oil boiler is a heat transfer system that provides high temperature heat production and transfer at low pressure, efficiently and safely. In many branches of industry, high temperatures and heat transfer systems operating at these temperatures are needed. Boiling water and steam systems can only meet this need by reaching high pressure values; this creates disadvantages in terms of cost, efficiency and safety. Thermal oil systems eliminate these problems by achieving the same high temperatures without increasing the pressure.
Various thermal oils that can be heated up to 300–320 °C at atmospheric pressure without losing their properties are used as fluids in the system. Thanks to the properties of the fluid used, malfunctions that reduce efficiency and require maintenance, such as corrosion and limescale, do not occur in installations and devices. This provides long-lasting, stable and low maintenance cost operation.
The thermal oil boiler can be used with solid, liquid and gas fuel, and can be produced horizontally or vertically and in any desired capacity. Efficiency is maximized when coupled with a rotary grate solid fuel burning system; in stoker systems, solid fuels and residues such as wood chips, sawdust, sanding dust, wood pieces, sunflower husks, cotton waste, pomace, hazelnut shells, fibers and coal can be utilized. The use of solid fuel and residues in energy production reduces fuel and storage costs at the highest level.
- Thermal oil (hot oil) system for high temperature heat generation and transfer
- Operating temperature up to 300–320 °C at atmospheric pressure
- High temperature at low pressure — superior safety and efficiency compared to boiling water/steam
- Maintenance-free installation with corrosion- and scale-free fluid
- Can be used with solid, liquid and gas fuel
- Horizontal and vertical manufacturing option
- Production in any desired capacity
- Manufacturing from materials complying with TSE standards
- Ability to be coupled with a rotary grate solid fuel burning system
- Use of a wide variety of solid fuels and residues such as chips, sawdust, pomace, hazelnut shells, sunflower shells, cotton waste and coal in stoker systems
- High efficiency and low fuel/storage cost
Optional Equipment:
- Rotary grate solid fuel burning system / stoker
- Economizer or recuperator (flue gas heat recovery system)
- Expansion and storage tanks
- Circulation pumps and control panel
- Thermocouple / PT100 temperature measuring equipment
- Fuel stock bunker and feed screw
- 300–320 °C high temperature at low pressure — superior safety and efficiency
- Fluid that does not cause corrosion and limescale — long maintenance-free life
- Solid, liquid and gas multi-fuel flexibility
- Ability to be coupled with a rotary grate solid fuel system
- Utilizing production residues such as sawdust, pomace and shell as fuel
- Horizontal/vertical and special production in every capacity
Thermal oil boiler is preferred in all industrial facilities that require high and stable process temperatures:
Textile and Dyehouse: Stenter machines, calender, drying and fixing processes
Wood, Plywood and Particleboard: Hot presses and drying lines — using own wood waste as fuel
Oil and Biodiesel: Process heating in pomace, sunflower and vegetable oil production
Chemicals and Plastics: Reactor heating, distillation and mold heating
Food: High temperatures in frying, cooking and drying processes
Asphalt and Bitumen: Storage tank and process heating
Paper and Corrugated Cardboard: Roller and press heating
Especially in wood, oil and agricultural processing facilities, fuel costs are greatly reduced by using production residues (sawdust, pomace, bark) as fuel.
Companies we have delivered this boiler to
- Ingredium Gıdaİzmir · 1,500,000 kcal/h
- Bey-Dağ TekstilKahramanmaraş · 5,000,000 kcal/h
- Baykimİzmir · 3,000,000 kcal/h
Frequently Asked Questions
It can heat thermal oil up to 300–320 °C at atmospheric pressure.
Since oil does not boil at these temperatures, there is only low pressure created by the circulation pump in the system.
In addition to natural gas and liquid fuel, it can also work with coal and biomass fuels such as sawdust, pomace and shell with the rotary grate system.
If high and stable process temperatures are required, a thermal oil boiler is suitable; for processes that require direct steam, a steam boiler is the right choice. Thermal oil boiler selection guide
Thermal Oil Boiler — let’s size it together
Our engineers plan capacity, pressure and fuel choice for your needs.