Superheated Water Boiler
A superheated water boiler is a high-temperature heat generation and transfer system that operates under pressure to heat water, typically to temperatures ranging from 110–180 °C. The closed-loop system ensures low water loss and low maintenance costs, while the high water volume provides a stable heat supply even under variable loads. Capable of operating on solid, liquid, and gaseous fuels, the boiler is coupled with a rotary grate system to utilize economical fuels such as coal and biomass. Available in horizontal or vertical configurations and in all capacities, it is manufactured from materials compliant with TSE standards.
Hot Water Boiler
A superheated water boiler is a pressurized heat generation system that produces and transfers heat using water at high temperatures. The system operates under pressure so that water can remain in a liquid state at temperatures above 100 °C without boiling; this allows the water to be heated—typically to a range of 110–180 °C—and used as a high-temperature heat-transfer fluid. This allows for the generation of high-temperature process heat with simpler operation compared to steam systems.
The superheated water circulating in the closed loop returns to the boiler after transferring its heat to processes or district heating lines. Thanks to the closed loop, water loss and the associated water treatment costs are minimized; the system operates at a stable temperature with high efficiency. The large water volume reduces temperature fluctuations, ensuring a stable heat supply even under variable load conditions.
The superheated water boiler can be used with solid, liquid, or gaseous fuels and can be manufactured in horizontal or vertical configurations and at any desired capacity. When coupled with a rotary grate solid fuel combustion system, efficiency is maximized; coal, biomass, and production waste are utilized as fuel, significantly reducing operating costs.
- High-temperature water (superheated water) production system operating under pressure
- Typically operates within a temperature range of 110–180 °C
- High-temperature process heat with simpler operation compared to steam systems
- Low water loss and low treatment costs thanks to a closed-loop system
- Stable and balanced heat supply with a high water volume
- High-efficiency heat transfer surfaces
- Can be used with solid, liquid, and gaseous fuels
- Horizontal and vertical manufacturing options
- Production in any desired capacity
- Manufactured from materials compliant with TSE standards
- Can be coupled with a solid fuel combustion system featuring a rotary grate
- Economical operation using coal, biomass, and production waste
Optional Equipment:
- Solid fuel combustion system with rotary grate / stoker
- Economizer or recuperator (flue gas heat recovery system)
- Circulation pumps and control panel
- Expansion tank and pressure safety equipment
- Thermocouple / PT100 temperature measurement equipment
- Fuel storage bunker and feed screw
- Process heat using high-temperature water (110–180 °C) under pressure
- Low water loss and low maintenance costs thanks to a closed-loop system
- Flexibility for multiple fuel types: solid, liquid, and gas
- Can be coupled with a solid fuel system featuring a rotary grate
- Stable operation under variable loads thanks to high water volume
- Custom manufacturing available in horizontal/vertical configurations and for any capacity
Superheated water boilers are preferred in facilities where high and stable process temperatures and district heating needs exist:
District Heating: Organized industrial zones, campuses, large complexes
Textiles and Dyeing: High-temperature process heating
Food and Beverage: Cooking, drying, and process heating lines
Chemicals and Pharmaceuticals: Reactor and process heating
Wood and Particleboard: Pressing and drying lines
Industrial Facilities: High-temperature centralized heat distribution
Thanks to the flexibility of solid fuels and the utilization of production byproducts, it provides significant fuel cost advantages for facilities with continuous, high-capacity heat consumption.
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