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Condensate and Process Heating

Calculation of Steam Consumption in Liquid Heating

Steam (condensate) flow rate and thermal power required to heat the liquid to the desired temperature.

With this tool, you can find out how much steam is needed for a heat exchanger, calorifier or tank that heats water or another liquid with steam. There are two ways of working: continuous flow (fluid passing through the heat exchanger) and batch (heating a tank full of liquid in a certain amount of time).

Formula

ṁsteam = 1000 · c · SG · Q · (T₂ − T₁) / hfg

c: specific heat of the liquid (kJ/kg· K), SG: specific gravity, Q: liquid flow rate (m³/h) or volume (m³), hfg: latent heat at steam pressure (IAPWS-IF97). In batch heating, the total steam is divided by the heating time to find the average flow rate.

Example

An exchanger heating 10 m³/h of water from 15 °C to 60 °C consumes approximately 884 kg/h of steam with 3 bar(g) of steam (thermal power 524 kW). Heating 5 m³ of water from 15 °C to 80 °C in 1 hour requires 638 kg of steam.

Heat losses and heater efficiency are not included in this calculation; in practice, a 5–10% margin is added. You can use the boiler capacity calculation for the required boiler capacity. To evaluate your steam system as a whole, you can take a look at our steam boiler guide and get a free quote for your project.

FAQ

Frequently Asked Questions

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